導讀：  

沈(shen)鼓(gu)集團CAXA  CAPP項目(mu)自(zi)，實(shi)現了(le)工(gong)(gong)藝(yi)文件信息在(zai)(zai)多人間的共享和傳(chuan)遞并可(ke)以實(shi)現并行(xing)工(gong)(gong)藝(yi)編(bian)制(zhi)工(gong)(gong)作(zuo)，大大提(ti)高(gao)了(le)工(gong)(gong)藝(yi)信息的正確流轉、共享，并為后(hou)續ERP數(shu)據集成做好了(le)數(shu)據準備。在(zai)(zai)提(ti)高(gao)了(le)工(gong)(gong)作(zuo)效(xiao)率和數(shu)據準確性方面，使用CAPP系統材(cai)料定額后(hou)定額工(gong)(gong)作(zuo)周期至少縮(suo)短70～80%。為生產管理、知識沉淀、提(ti)質增效(xiao)提(ti)供了(le)強有力的技術支(zhi)撐。

一、通用機械制造行業龍頭企業——沈鼓集團  

沈(shen)(shen)(shen)陽(yang)(yang)鼓(gu)風(feng)機(ji)集團(tuan)(tuan)(tuan)有(you)(you)限公司（簡(jian)稱沈(shen)(shen)(shen)鼓(gu)集團(tuan)(tuan)(tuan)）是(shi)國(guo)(guo)有(you)(you)大(da)(da)型一(yi)類企業(ye)，其前身沈(shen)(shen)(shen)陽(yang)(yang)鼓(gu)風(feng)機(ji)廠(chang)始建于1934年，1952年國(guo)(guo)家(jia)投資170萬元進(jin)行(xing)擴建改造(zao)(zao)，成(cheng)為全國(guo)(guo)第一(yi)個風(feng)機(ji)專(zhuan)業(ye)制造(zao)(zao)廠(chang)，2003年整體(ti)轉制為沈(shen)(shen)(shen)陽(yang)(yang)鼓(gu)風(feng)機(ji)集團(tuan)(tuan)(tuan)有(you)(you)限公司。2004年5月，根據國(guo)(guo)家(jia)振興(xing)東北老工(gong)業(ye)基地的戰(zhan)略，按照(zhao)省市(shi)區政府的統一(yi)部(bu)署，沈(shen)(shen)(shen)鼓(gu)集團(tuan)(tuan)(tuan)憑借品牌和(he)管理優勢對沈(shen)(shen)(shen)陽(yang)(yang)水(shui)泵股(gu)份(fen)有(you)(you)限公司、沈(shen)(shen)(shen)陽(yang)(yang)氣(qi)體(ti)壓(ya)縮機(ji)股(gu)份(fen)有(you)(you)限公司進(jin)行(xing)了戰(zhan)略重(zhong)組和(he)重(zhong)大(da)(da)技術改造(zao)(zao)，組建新的沈(shen)(shen)(shen)鼓(gu)集團(tuan)(tuan)(tuan)。目前是(shi)國(guo)(guo)內生產規模最(zui)大(da)(da)、技術力(li)量(liang)雄(xiong)厚、工(gong)藝(yi)裝備精良、產品質量(liang)最(zui)佳(jia)、競爭力(li)較(jiao)強、經營效(xiao)能(neng)較(jiao)高、設計和(he)制造(zao)(zao)技術始終居于同行(xing)業(ye)領先地位(wei)，并接(jie)近國(guo)(guo)際同行(xing)業(ye)先進(jin)水(shui)平的裝備制造(zao)(zao)業(ye)企業(ye)。

產品示意：

 二、信息化的深入發展，要求多系統的有效統一和集成

通過實施應用PDM系統、ERP系統，沈鼓集團(tuan)走(zou)出(chu)了自(zi)己獨特的(de)(de)信(xin)(xin)息化(hua)道路(lu)，同時隨著信(xin)(xin)息化(hua)工作(zuo)(zuo)的(de)(de)不斷發(fa)展(zhan)和深入(ru)，企(qi)業迫切(qie)需要將(jiang)多(duo)個(ge)系統有效統一的(de)(de)集成在一起，使(shi)信(xin)(xin)息更為(wei)(wei)有效和準確的(de)(de)傳遞和利用。在集團(tuan)公司領導的(de)(de)大力支持下，項(xiang)目小組對(dui)沈鼓集團(tuan)CAPP項(xiang)目前期方案論證(zheng)、商務(wu)工作(zuo)(zuo)后，最終選擇了中國最大的(de)(de)CAD和PLM軟件和服務(wu)供應商CAXA作(zuo)(zuo)為(wei)(wei)合作(zuo)(zuo)伙伴，一起開展(zhan)沈鼓集團(tuan)CAPP系統項(xiang)目。

項目組通(tong)過全面系統(tong)(tong)(tong)地對沈(shen)陽鼓(gu)風機工(gong)(gong)(gong)(gong)藝(yi)(yi)體系的工(gong)(gong)(gong)(gong)作內容、工(gong)(gong)(gong)(gong)作流(liu)程、信(xin)(xin)息(xi)流(liu)程、管(guan)(guan)理(li)(li)模(mo)式進(jin)行調研、分析(xi)、總結，結合(he)CAXA CAPP系統(tong)(tong)(tong)的功能特點，結合(he)現有(you)基礎，利用(yong)成(cheng)熟技(ji)術，統(tong)(tong)(tong)一規(gui)劃設(she)計(ji)，構建滿(man)足沈(shen)陽鼓(gu)風機統(tong)(tong)(tong)一需求的一致性工(gong)(gong)(gong)(gong)藝(yi)(yi)信(xin)(xin)息(xi)化平臺。具(ju)備工(gong)(gong)(gong)(gong)藝(yi)(yi)編(bian)(bian)制、工(gong)(gong)(gong)(gong)藝(yi)(yi)技(ji)術管(guan)(guan)理(li)(li)、工(gong)(gong)(gong)(gong)藝(yi)(yi)知識管(guan)(guan)理(li)(li)、工(gong)(gong)(gong)(gong)藝(yi)(yi)資源管(guan)(guan)理(li)(li)、工(gong)(gong)(gong)(gong)時定額管(guan)(guan)理(li)(li)等功能，為工(gong)(gong)(gong)(gong)藝(yi)(yi)各部門提(ti)(ti)供先進(jin)、方便、快捷的設(she)計(ji)手段和設(she)計(ji)支撐(cheng)工(gong)(gong)(gong)(gong)具(ju)，進(jin)行工(gong)(gong)(gong)(gong)藝(yi)(yi)路線、各種專業工(gong)(gong)(gong)(gong)藝(yi)(yi)規(gui)程的編(bian)(bian)制，提(ti)(ti)高工(gong)(gong)(gong)(gong)藝(yi)(yi)編(bian)(bian)制工(gong)(gong)(gong)(gong)作效率，提(ti)(ti)高企業工(gong)(gong)(gong)(gong)藝(yi)(yi)管(guan)(guan)理(li)(li)水平。實現設(she)計(ji)、工(gong)(gong)(gong)(gong)藝(yi)(yi)信(xin)(xin)息(xi)的集成(cheng)，保證數據的一致性、準確性。

主要應用點包括：

 1、PDM系統集成開發及應用

通過導(dao)(dao)入(ru)PDM數據庫（中間表）模(mo)式(shi)進行(xing)產(chan)品(pin)結(jie)(jie)構(gou)的(de)(de)建(jian)立(li)(li)，支持(chi)通過導(dao)(dao)入(ru)Excel產(chan)品(pin)明細(xi)表模(mo)式(shi)進行(xing)產(chan)品(pin)結(jie)(jie)構(gou)建(jian)立(li)(li)，兩種方式(shi)進行(xing)產(chan)品(pin)結(jie)(jie)構(gou)建(jian)立(li)(li)（葉輪結(jie)(jie)構(gou)展開），實(shi)現PDM的(de)(de)集成功能，保證(zheng)導(dao)(dao)入(ru)后物(wu)料數據的(de)(de)完(wan)整(zheng)性(xing)，結(jie)(jie)構(gou)的(de)(de)準確(que)(que)性(xing)及屬性(xing)的(de)(de)正確(que)(que)性(xing)。

 2、并行工藝的開發及應用

在(zai)透(tou)平工(gong)(gong)藝(yi)(yi)(yi)部（冷加工(gong)(gong)室、裝(zhuang)配室、鉚焊室、熱(re)鍛室、編(bian)程室、工(gong)(gong)裝(zhuang)室、綜合室）編(bian)制(zhi)工(gong)(gong)藝(yi)(yi)(yi)時，工(gong)(gong)藝(yi)(yi)(yi)員根(gen)據工(gong)(gong)藝(yi)(yi)(yi)路(lu)線信(xin)息(xi)填寫或(huo)選擇，達(da)到工(gong)(gong)序與工(gong)(gong)藝(yi)(yi)(yi)路(lu)線的(de)關聯，最后主導工(gong)(gong)藝(yi)(yi)(yi)員通(tong)過系統合并(bing)功能將多個指(zhi)令單(dan)通(tong)過工(gong)(gong)藝(yi)(yi)(yi)路(lu)線節(jie)點順序合并(bing)為一(yi)個文件(jian)（指(zhi)令單(dan)）。CAXA CAPP很好的(de)支持了(le)這種業務模式(shi)，實(shi)現(xian)了(le)工(gong)(gong)藝(yi)(yi)(yi)文件(jian)信(xin)息(xi)在(zai)多人間的(de)共(gong)享和傳遞并(bing)可以實(shi)現(xian)并(bing)行工(gong)(gong)藝(yi)(yi)(yi)編(bian)制(zhi)工(gong)(gong)作(zuo)，大大提(ti)高了(le)工(gong)(gong)藝(yi)(yi)(yi)信(xin)息(xi)的(de)正確(que)流轉(zhuan)、共(gong)享和工(gong)(gong)作(zuo)效率，并(bing)為后續ERP數據集成做好了(le)數據準備。

 3、材料定額模塊開發及應用

支(zhi)(zhi)(zhi)持(chi)圍繞(rao)BOM中(zhong)材料定額(e)基礎數據進行統計(ji)匯(hui)總(zong)生成(cheng)材料定額(e)表，并(bing)可(ke)(ke)以自(zi)動(dong)完成(cheng)棒料、板材、型(xing)鋼(gang)的(de)(de)重量計(ji)算(suan)(suan)，支(zhi)(zhi)(zhi)持(chi)部件(jian)下所有零(ling)件(jian)批量計(ji)算(suan)(suan)、支(zhi)(zhi)(zhi)持(chi)由下料尺寸自(zi)動(dong)識別公式(shi)、支(zhi)(zhi)(zhi)持(chi)型(xing)材的(de)(de)理論重量自(zi)動(dong)查(cha)詢(xun)、支(zhi)(zhi)(zhi)持(chi)公式(shi)修改(gai)和(he)設(she)置，且在計(ji)算(suan)(suan)過程中(zhong)可(ke)(ke)以完成(cheng)原(yuan)材料及材料規(gui)格等信息的(de)(de)校驗。

此外材(cai)料(liao)(liao)定(ding)(ding)額(e)模塊(kuai)通過ERP集成接口可(ke)以自動將產品零部(bu)件信息、材(cai)料(liao)(liao)定(ding)(ding)額(e)信息導入(ru)ERP系統，省(sheng)去了原有的人為錄入(ru)和(he)調整工作(zuo)，從而提(ti)高了工作(zuo)效率和(he)數據準(zhun)確性，初(chu)步(bu)統計使(shi)用CAPP系統材(cai)料(liao)(liao)定(ding)(ding)額(e)后定(ding)(ding)額(e)工作(zuo)周期至少(shao)縮短70～80%。

 4、 電子化流程審簽及版本管理

在CAPP系統中所(suo)有工藝文(wen)件及相關文(wen)檔通過(guo)電子審簽流(liu)程進(jin)(jin)行文(wen)檔流(liu)轉、通知、審批、簽字，并可實現流(liu)程歷(li)史(shi)記(ji)錄、流(liu)程進(jin)(jin)度(du)監控(kong)及版本(ben)控(kong)制(zhi)和記(ji)錄。

 5、工時管理

工(gong)時(shi)(shi)流(liu)程(cheng)的(de)(de)(de)觸發(fa)(fa)與工(gong)時(shi)(shi)任(ren)務的(de)(de)(de)分發(fa)(fa)在指令單流(liu)程(cheng)的(de)(de)(de)指派節點下自(zi)(zi)動(dong)觸發(fa)(fa)工(gong)時(shi)(shi)流(liu)程(cheng)，在工(gong)時(shi)(shi)審批流(liu)程(cheng)的(de)(de)(de)開始節點下按工(gong)作區進行任(ren)務的(de)(de)(de)分配(pei)和工(gong)時(shi)(shi)填寫。省(sheng)去了原(yuan)有紙(zhi)質文(wen)檔(dang)的(de)(de)(de)錄入并通過ERP集成接口自(zi)(zi)動(dong)將(jiang)工(gong)時(shi)(shi)信息導入ERP系統，提高了工(gong)作效率和數據準(zhun)確性。

 6、ERP系統集成開發及應用

在實(shi)際應(ying)用中通(tong)過ERP集成接口，將各公(gong)(gong)司的(de)設(she)計（產(chan)品零部(bu)件(jian)）信息、工(gong)藝（材料定(ding)(ding)額(e)、工(gong)藝路(lu)線、工(gong)時）信息自動導入ERP系統，并按照(zhao)各公(gong)(gong)司不(bu)同的(de)組織代碼進行(xing)相關的(de)多組織分類管(guan)理，省去(qu)了原有人(ren)為錄入組織借用信息和調整的(de)工(gong)作，從(cong)而提高(gao)了工(gong)作效(xiao)率(lv)和數據準確性，材料定(ding)(ding)額(e)與(yu)PDM信息集成已經初見成效(xiao)，隨著CAPP系統的(de)不(bu)斷深入應(ying)用必將對(dui)現有沈鼓設(she)計、工(gong)藝、生產(chan)部(bu)門的(de)工(gong)作有一(yi)個質的(de)改變。

 7、工裝管理開發及應用

支持PPE模塊（工(gong)(gong)(gong)(gong)(gong)(gong)藝設(she)計）中進行工(gong)(gong)(gong)(gong)(gong)(gong)裝查找（工(gong)(gong)(gong)(gong)(gong)(gong)藝資源實(shi)(shi)例）、查看工(gong)(gong)(gong)(gong)(gong)(gong)裝圖紙(zhi)或(huo)相(xiang)應(ying)屬性，并將工(gong)(gong)(gong)(gong)(gong)(gong)裝編號（其他）內容(rong)選擇(ze)到工(gong)(gong)(gong)(gong)(gong)(gong)藝卡片中的相(xiang)應(ying)單元格中。支持新工(gong)(gong)(gong)(gong)(gong)(gong)裝號申(shen)請、工(gong)(gong)(gong)(gong)(gong)(gong)裝入庫(ku)及(ji)工(gong)(gong)(gong)(gong)(gong)(gong)裝圖紙(zhi)的電子化流程審批入庫(ku)并實(shi)(shi)現(xian)工(gong)(gong)(gong)(gong)(gong)(gong)裝圖與工(gong)(gong)(gong)(gong)(gong)(gong)裝實(shi)(shi)例的自動關(guan)聯。

三、CAPP上線應用，效果立現

沈鼓集團CAXA  CAPP項目(mu)(mu)自開始實施起，在透(tou)(tou)平(ping)機械(xie)工(gong)(gong)(gong)藝(yi)部(bu)、北方電腦及CAXA項目(mu)(mu)組的(de)不懈努力下(xia)，通過項目(mu)(mu)調研(yan)、方案設(she)計(ji)、功能(neng)(neng)開發、功能(neng)(neng)應用測(ce)試及優化(hua)、應用培訓等階(jie)段工(gong)(gong)(gong)作后，在2009年6月(yue)正(zheng)式上線應用，截止到(dao)2010年10月(yue)已(yi)經在透(tou)(tou)平(ping)機械(xie)工(gong)(gong)(gong)藝(yi)部(bu)（冷(leng)加(jia)(jia)工(gong)(gong)(gong)室(shi)(shi)(shi)(shi)、裝(zhuang)(zhuang)配室(shi)(shi)(shi)(shi)、鉚焊室(shi)(shi)(shi)(shi)、熱鍛室(shi)(shi)(shi)(shi)、編程室(shi)(shi)(shi)(shi)、工(gong)(gong)(gong)裝(zhuang)(zhuang)室(shi)(shi)(shi)(shi)、綜合室(shi)(shi)(shi)(shi)）、人(ren)力資源部(bu)工(gong)(gong)(gong)時(shi)定(ding)額(e)室(shi)(shi)(shi)(shi)、透(tou)(tou)平(ping)設(she)計(ji)部(bu)材(cai)料(liao)定(ding)額(e)室(shi)(shi)(shi)(shi)、往復機工(gong)(gong)(gong)藝(yi)室(shi)(shi)(shi)(shi)及材(cai)料(liao)定(ding)額(e)室(shi)(shi)(shi)(shi)、容器工(gong)(gong)(gong)藝(yi)材(cai)料(liao)定(ding)額(e)室(shi)(shi)(shi)(shi)、檔案部(bu)等部(bu)門順暢(chang)運行，制造部(bu)綜合計(ji)劃室(shi)(shi)(shi)(shi)也即將在新(xin)系統下(xia)進行生產(chan)準(zhun)備(bei)工(gong)(gong)(gong)作，整(zheng)個系統已(yi)經達(da)到(dao)實際應用標準(zhun)。截止2015年12月(yue)，系統中已(yi)管(guan)理2171個產(chan)品結，零件(jian)32765個，工(gong)(gong)(gong)藝(yi)文(wen)件(jian)75647份(fen)(fen)(fen)，定(ding)版62260份(fen)(fen)(fen)；材(cai)料(liao)定(ding)額(e)：共(gong)(gong)(gong)計(ji)30310條(tiao)；工(gong)(gong)(gong)藝(yi)路線：共(gong)(gong)(gong)計(ji)29288條(tiao)；導入各種圖紙共(gong)(gong)(gong)計(ji)9933份(fen)(fen)(fen)，工(gong)(gong)(gong)裝(zhuang)(zhuang)圖共(gong)(gong)(gong)2107份(fen)(fen)(fen)、焊前圖共(gong)(gong)(gong)計(ji)1186份(fen)(fen)(fen)、粗加(jia)(jia)工(gong)(gong)(gong)圖共(gong)(gong)(gong)計(ji)5689份(fen)(fen)(fen)、外鍛圖共(gong)(gong)(gong)計(ji)888份(fen)(fen)(fen)；在工(gong)(gong)(gong)程知識管(guan)理中添加(jia)(jia)設(she)備(bei)408條(tiao)、典型(xing)工(gong)(gong)(gong)藝(yi)共(gong)(gong)(gong)226份(fen)(fen)(fen)。

客戶證言

北(bei)方電腦(nao)公司(si)總經(jing)理馬總（沈陽鼓風機信(xin)息(xi)(xi)化(hua)總負責人）表示(shi)：“CAXA CAPP工藝軟件的(de)實施(shi)真正將集團(tuan)的(de)信(xin)息(xi)(xi)化(hua)連(lian)接在一起(qi)。實現了(le)信(xin)息(xi)(xi)化(hua)的(de)繼承；CAXA強(qiang)大(da)的(de)研發能(neng)力和服務保(bao)證(zheng)了(le)設(she)計和工藝信(xin)息(xi)(xi)準確(que)傳遞給(gei)ERP，對發揮ERP的(de)作(zuo)用具有重大(da)意義。”

工(gong)(gong)藝部劉部長表(biao)示：“CAPP項目驗收不代(dai)表(biao)項目結束，企業(ye)工(gong)(gong)藝工(gong)(gong)作是在(zai)不斷發(fa)展(zhan)和進步(bu)的，因(yin)此CAPP系統也應該隨(sui)著企業(ye)工(gong)(gong)藝工(gong)(gong)作的不斷改革而持續改進，真正的長期維護下去,更需要CAXA繼續提供更改層次的服務，與CAXA建(jian)立(li)長期合作關系。”